Miller H500 Construction Harness, Aluminum Side D, 2XL

Description

Miller Fall Protection

H500 Construction Harness with Aluminum Side D-Rings

This H500 Construction Comfort configuration pairs lightweight aluminum side and back D-rings with the integrated work belt and comfort padding, cutting hardware weight while keeping full positioning capability. Quick connect leg buckles keep donning fast in work gloves.

Certified to ANSI Z359.11, CSA Z259.10, and compliant with OSHA 1926.502 and 1910.140, this configuration supports a 420 lb maximum working load with breathable pressure-relief padding, smart impact indicators, and a dedicated SRL web link.

Miller Harness Sizing Chart

Height (ft) by Weight (lb)

	110	130	150	170	190	210	230	250	270	290	310	330	350	370	390	400
6′6″
6′4″													XXL/XXXL
6′2″
6′
5′10″							UNIVERSALMost Popular Size (L/XL)
5′8″
5′6″
5′4″
5′2″		S/M
5′

S/M fits workers up to 5 ft 10 in and 170 lb, or up to 190 lb at 5 ft 6 in and under. Universal (L/XL) covers the broad middle and is the most popular size. XXL/XXXL fits workers over 6 ft who weigh over 270 lb, and any worker from 350 to 400 lb. Lighter boundary bands are overlap zones where either size fits: size down for a trim fit or up for room over layers. Some Miller spec sheets list these as Size 1 (S/M), Size 2 Universal (L/XL), and Size 3 (2XL and 3XL). Based on the manufacturer’s published Miller sizing chart; verify fit per the user manual before first use.

420 lbMax Working Load5Adjustment PointsZ359.11ANSI CertifiedZ259.10CSA CertifiedAluminumD-Ring HardwareSidePositioning RingsBeltIntegrated2XLStocked Size

Who Needs This Product

This is the aluminum-hardware positioning harness for bigger-framed workers: the 2XL cut with side rings for rebar, formwork, and steel, a belt for tool bags, and aluminum D-rings that keep the total carried weight down. Other sizes and steel-hardware versions are available across the H500 Construction line.

Features

Lightweight Aluminum D-Rings

Aluminum back and side D-rings cut hardware weight without giving up strength, reducing fatigue on all-day wear.

Side Positioning D-Rings

Hip-level side D-rings accept a positioning lanyard for hands-free work at a fixed location.

Integrated Work Belt

The built-in belt carries tool bags on the hips and keeps them positioned where the worker expects them.

Construction Comfort Padding

Ergonomic breathable padding at the shoulders, back, and waist is sized for all-day construction wear.

Smart Impact Indicators

Clearly identifiable indicators show at a glance whether the harness has been loaded in a fall.

Dedicated SRL Web Link

A purpose-built web link at the dorsal position attaches personal SRLs cleanly, keeping the D-ring free.

Technical Specifications

SKU	H5CC222023
Product	H500 Construction Comfort Full Body Harness
Sizes	2XL
Color	Green
D-rings	Aluminum dorsal (back) plus two aluminum side positioning D-rings
Chest buckle	Quick connect
Leg buckles	Quick connect
Belt	Integrated work belt
Adjustment points	5 (chest, shoulders, legs)
Webbing	Flexible formulated polyester
Padding	Construction Comfort grade breathable padding with lumbar waist pad
Max working load	420 lb / 190 kg including all clothing, tools, and equipment
Packaging	Boxed
Country of origin	Mexico
Standards	ANSI Z359.11; OSHA 1926.502; OSHA 1910.140; CSA Z259.10
Warranty	Miller Limited Lifetime Warranty against defects in workmanship and materials

⚠

Side D-rings are for positioning only. Connect fall arrest to the dorsal D-ring, back up every positioning connection with an independent fall arrest system, and rig positioning so free fall is limited to 2 ft per OSHA 1926.502(e). Check the impact indicators before every use.

Compliance Standards

ANSI Z359.11

Certified to the ANSI/ASSE Z359.11 standard for full body harnesses, covering design, testing, and marking requirements.

OSHA 1926.502 and 1910.140

Meets OSHA requirements for personal fall arrest system body wear in both construction and general industry.

CSA Z259.10

Certified to CSA Z259.10 for full body harnesses, marked for use on Canadian jobsites.

OSHA 1926.502(e)

The side D-rings support work positioning systems rigged to limit free fall to 2 ft, as OSHA requires for positioning device systems.

Typical Applications

Full-time construction trades that wear a harness for the entire shift.Rebar, formwork, and steel connections using the positioning D-rings.Framing and exterior work where tool bags ride on the integrated belt.Roofing work when paired with a compliant anchor and connecting device.Crews standardizing one harness platform across US and Canadian jobsites.Safety programs that want impact indicators for faster, surer inspections.

Donning Overview

1. Hold the harness by the back D-ring and shake it out so the straps hang free without twists.
2. Slip the shoulder straps on like a vest, keeping the webbing flat against the body.
3. Connect the chest buckle and position the chest strap across the middle of the chest.
4. Fasten each leg buckle so the strap allows a flat hand between the strap and the leg, but not a fist.
5. Work through all five adjustment points until the dorsal D-ring rests between the shoulder blades, then stow the strap ends.

Full donning and adjustment instructions are in the Miller harness manual linked in the documentation section below.

Inspection and Retirement

Inspect this harness before each use, and have a competent person other than the user formally inspect it at least annually per ANSI Z359.2. Check each point below and record the results on the inspection form linked in the documentation section.

• Webbing: cuts, frays, burns, chemical damage, UV fading, or broken stitching anywhere on the harness.
• Hardware: D-rings and buckles for cracks, corrosion, distortion, or sharp edges.
• Adjusters and keepers: slippage, missing keepers, or strap ends that will not stay stowed.
• Labels: present and legible, including the size, standards, and serial information.

Retirement triggers: any fall arrest event, any webbing or hardware defect found during inspection, or any condition where the inspector cannot positively verify the harness is fit for service.

Fall Protection
Distributors, LLC Free Tool · No Signup · OSHA 1926.502 Free Interactive Tool Fall Protection Calculator Pick your system. Run the math. Generate a plan. 1Pick Your SystemDetermine fall restraint vs. fall arrest based on your work surface, edge access, and clearance. 2Run the MathCalculate exact fall clearance required below the work surface for your SRL or lanyard setup. 3Generate a PlanGet a printable OSHA-compliant Fall Protection Plan structured around 29 CFR 1926.502(k). Run the Numbers and Stay Safe Launch the Calculator ›

Frequently Asked Questions

What are the side D-rings for?They accept a positioning lanyard so the worker can lean back against the strap and work hands-free at a fixed location. They are rated for positioning only; fall arrest always connects to the dorsal D-ring.Why aluminum D-rings?Aluminum rings carry the same certification as steel at a fraction of the weight, which measurably reduces shoulder fatigue on an all-day construction harness.What is the difference between Construction Comfort and Construction Standard?Both carry the integrated belt and construction feature set on the H500 flex webbing platform. The Comfort (CC) trim adds thicker ergonomic padding at the shoulders, back, and waist; the Standard (CS) trim keeps standard padding at a lower price.What do the impact indicators show?The stitched indicators deploy visibly if the harness is loaded in a fall arrest. Any deployed indicator means the harness is done: remove it from service immediately, even if the webbing otherwise looks fine.What is the maximum working load?This H500 is rated for a 420 lb maximum working load, which includes the worker plus all clothing, tools, and equipment carried.Is this harness CSA certified for Canada?Yes. The manufacturer certifies it to CSA Z259.10 in addition to ANSI Z359.11 and OSHA 1926.502 and 1910.140. Verify the CSA marking on the label at receipt.How often does the harness need to be inspected?Inspect it before each use, and have a competent person inspect it at least annually per ANSI Z359.2. Retire the harness after any fall arrest event, any deployed impact indicator, or any failed inspection.

Miller H5CC222023 H500 Harness Submittals and Documentation

H5CC222023 Specification Sheet (PDF)Technical data, sizing, materials, and SKU-level UPC information.H5CC222023 User Instruction Manual (PDF)Miller I119 manual: donning, adjustment, use limitations, and inspection criteria.Miller Fall Protection Catalog (PDF)The full Miller line: body wear, connecting devices, anchors, and rescue.H5CC222023 Harness Inspection Form (PDF)Printable pass/fail checklist for documented harness inspections.

Compatible and Related Products

• Miller H500 Industry Harness, Tongue Legs. The Industry Standard entry to the H500 platform.
• Miller T4577 Titan II Contractor Harness. The budget contractor harness with pads and belt.
• Guardian 10733 Suspension Trauma Strap, 4-Pack. Add a trauma relief strap to every harness on the crew.

Outfitting a Construction Crew?

Padding, D-ring layout, and sizing decide the right configuration. Confirm your crew with us and we will make sure the right equipment ships together, based on the delivery location.

Call 863-703-4522 to talk to a fall protection specialist.